The DeWalt DW735 is a heavy-duty portable thickness planer designed for precise and efficient wood planing. It features a powerful motor, three-knife cutter head, and two-speed operation, making it ideal for woodworking professionals and hobbyists alike. This comprehensive guide provides detailed setup, operational, and safety tips to ensure optimal performance and safety while using the DW735 planer.
1.1 Overview of the DeWalt DW735 Planer
The DeWalt DW735 is a 12-1/2-inch heavy-duty portable thickness planer designed for precise and efficient wood planing. It features a powerful 15 Amp motor, handling materials up to 13 inches wide and 6-1/2 inches thick. The planer includes a two-speed gearbox for 96 or 179 cuts per inch, an automatic carriage lock to reduce snipe, and a fan-assisted chip ejection system for a cleaner workspace. Its durable construction and advanced features make it ideal for professionals and woodworking enthusiasts;
1.2 Importance of the DW735 Manual
The DW735 manual is essential for safe and effective use of the planer. It provides detailed instructions for setup, operation, and maintenance, ensuring users maximize the tool’s performance. The manual highlights critical safety precautions, such as wearing protective gear and proper knife replacement. It also guides troubleshooting and routine maintenance, like blade replacement and lubrication. Adhering to the manual’s guidelines minimizes risks and extends the tool’s lifespan, making it a vital resource for both professionals and hobbyists.
Safety Precautions and Guidelines
Always follow safety guidelines to prevent accidents. Wear eye protection and a dust mask. Keep loose clothing tied back and avoid overreaching. Ensure the work area is clear of debris and children. Never operate the planer near water or in humid conditions. Regularly inspect the tool for damage and ensure all guards are in place. Proper maintenance and adherence to safety rules are crucial for safe operation.
2.1 General Safety Rules
Always wear eye protection and a dust mask when operating the planer. Keep loose clothing and long hair tied back to avoid entanglement. Ensure the work area is clear of children and pets. Never operate the planer near water or in humid environments. Avoid overreaching and maintain a firm grip on the material being planed. Keep hands away from the cutter head carriage. Disconnect the power source before performing maintenance or repairs. Follow all safety guidelines outlined in the manual to prevent accidents and ensure safe operation.
2.2 Specific Safety Features of the DW735 Planer
The DW735 planer is equipped with a fan-assisted chip ejection system to reduce debris buildup. It features a secure cutter head lock to minimize movement during operation, reducing snipe risk. The planer includes safety guards to protect users from the cutter head. The automatic carriage lock enhances stability, preventing unwanted movement. Additionally, the tool has an on/off switch with a safety lock-out feature to prevent accidental startups. Always ensure these features are properly engaged before use to maximize safety and control during planing tasks.
2.3 Precautions Before Operating the Planer
Before operating the DW735 planer, ensure you wear eye protection and a dust mask. Keep loose clothing and long hair tied back to avoid entanglement. Ensure the work area is clear of debris and the planer is on a stable, level surface. Never operate the planer near children or pets. Always disconnect the power source before making adjustments or performing maintenance. Check for any damage or wear on blades and components. Keep hands away from the cutter head during operation for optimal safety and control.
Understanding the DeWalt DW735 Planer Components
The DW735 planer features a robust design with key components like the cutter head, crank handle, and bench mounting holes; These parts ensure precise control and stability during operation, helping you achieve professional-grade results in woodworking projects.
3.1 Key Parts of the Planer
The DeWalt DW735 planer includes essential components like the cutter head, crank handle, and on/off switch. It also features side carrying handles, bench mounting holes, and a dust port for efficient chip removal. The planer is equipped with a thickness scale for precise measurements and an automatic carriage lock system to minimize snipe. These parts work together to ensure smooth, accurate planing operations and enhance user control over the machine.
3.2 Functions of Each Component
The cutter head with three knives ensures smooth planing, while the crank handle adjusts the cutting depth. The on/off switch controls power, and side carrying handles enable easy transport. Bench mounting holes provide stability, and the dust port connects to a collection system for debris removal. These components work together to facilitate efficient, precise planing operations, ensuring optimal performance and user safety.
3.4 Visual Guide to the Planer’s Features
The DW735 planer features a robust design with key components clearly visible. The three-knife cutter head is located at the center, ensuring smooth planing. The crank handle on the side adjusts the cutting depth, while the on/off switch is positioned on the front for easy access. Bench mounting holes are located at the base for stability, and the dust port at the rear facilitates debris removal. These features are strategically placed to enhance functionality and user convenience, providing a clear visual understanding of the planer’s operation.
Setting Up the DeWalt DW735 Planer
Unpack the DW735, inspect for damage, and assemble according to the manual. Mount the planer on a bench for stability, ensuring all parts are secure and properly aligned.
4.1 Unpacking and Initial Inspection
Begin by carefully unpacking the DeWalt DW735 planer from its box. Inspect all components for any signs of damage or wear. Check the planer’s body, handles, and cutter head for dents or scratches. Ensure all accessories, including the crank handle and on/off switch, are included and functioning properly. Refer to the manual’s packing list to confirm all items are present. If any damage is found, contact the seller or DeWalt customer service immediately for assistance.
4.2 Assembly and Installation Guidelines
After unpacking, begin by attaching the side and base handles using the provided bolts. Next, install the crank handle on the depth adjustment mechanism. For bench mounting, align the planer’s mounting holes with the bench and secure it using appropriate bolts. Ensure the planer is level and firmly attached to prevent movement during operation. Plug in the power cord and perform a final inspection to ensure all components are properly assembled and ready for use.
4.3 Mounting the Planer on a Bench
Position the planer on your workbench, ensuring it is centered and aligned properly. Locate the bench mounting holes on the planer’s base and mark their positions on the bench. Drill pilot holes in the bench, then insert bolts through the mounting holes and secure them tightly. Ensure the planer is level and stable before use. Tightening the bolts firmly will prevent any movement during operation, providing a stable working surface for accurate planing results.
Operating the DeWalt DW735 Planer
The DW735 planer features two-speed operation, allowing users to choose between 96 or 179 cuts per inch for optimal performance on various wood types and thicknesses.
5.1 Turning the Planer On and Off
To operate the DeWalt DW735 planer, locate the on/off switch on the front panel. Ensure the planer is properly set up and all safety guards are in place before turning it on. Press the switch to start the motor and begin planing. When finished, turn the switch off and allow the motor to come to a complete stop. Always disconnect the power source before performing maintenance or making adjustments for added safety.
5.2 Adjusting the Cutting Depth
Adjusting the cutting depth on the DeWalt DW735 planer is straightforward. Locate the depth adjustment crank on the side of the machine. To increase the cutting depth, rotate the crank clockwise; counterclockwise reduces it. Always ensure the planer is powered off before making adjustments; Use the integrated thickness scale to verify your desired setting, ensuring precise results for your woodworking projects.
5.3 Selecting the Right Speed for Planing
Selecting the right speed on the DeWalt DW735 planer ensures optimal performance. The two-speed gearbox offers 96 cuts per inch (CPI) for rough dimensioning and 179 CPI for finer finishes. Choose the lower speed for thicker materials or when a coarse finish is acceptable. Switch to the higher speed for smoother results on thinner woods. Use the speed control switch located on the front of the planer to toggle between settings, ensuring the best outcome for your specific project needs.
5.4 Best Practices for Planing Different Woods
The DeWalt DW735 planer excels with various wood types and thicknesses. For hardwoods, use slower speeds to maintain control and reduce tear-out. Softwoods benefit from higher speeds for smoother finishes. When working with figured or delicate woods, reduce the cutting depth to avoid damaging the surface. Always ensure the planer is set to the correct speed for the material, and keep the cutter knives sharp to minimize tear-out and achieve professional-grade results. Refer to the manual for specific recommendations tailored to your project needs.
Maintenance and Upkeep
Regular maintenance ensures optimal performance. Clean the planer, lubricate moving parts, and inspect for wear. Replace cutter knives and ensure the cutter head is sharp for consistent results.
6.1 Routine Maintenance Tasks
Regular maintenance is crucial for optimal performance. Clean the planer thoroughly, paying attention to debris buildup. Lubricate moving parts to ensure smooth operation. Inspect belts and pulleys for wear and align them properly. Check the power cord for damage and replace if necessary. Sharpen or replace cutter knives as needed to maintain cutting efficiency. Always unplug the planer before performing maintenance. Following these routine tasks ensures the planer remains in top condition and delivers precise results consistently.
6.2 Replacing the Cutter Knives
To replace the cutter knives, turn off and unplug the planer. Remove the dust hood and locate the blade lock lever to secure the cutter head. Use the provided wrenches to loosen and remove the blade screws. Carefully replace the knives, ensuring proper alignment and tightening the screws securely. Reinstall the dust hood and test the planer at a low speed to ensure smooth operation. Always handle sharp blades with caution and follow safety guidelines for safe replacement.
6.3 Cleaning and Lubricating Moving Parts
Regular cleaning and lubrication are essential to maintain the DeWalt DW735 planer’s performance. Always unplug the planer before performing maintenance. Use a soft brush or cloth to remove dust and debris from moving parts, such as gears and rollers. Inspect for any blockages and ensure all components are free from obstructions. Apply a small amount of high-quality machine oil to lubricate moving parts, avoiding over-lubrication, which can attract dust. Proper maintenance ensures smooth operation and extends the lifespan of your planer.
Troubleshooting Common Issues
The DeWalt DW735 planer may face issues like power loss, depth adjustment problems, or blade malfunctions. Refer to the manual for solutions to these common concerns.
7.1 Resolving Power Issues
If the DeWalt DW735 planer loses power or fails to start, check the power cord for damage or fraying. Ensure the outlet is functioning properly and the reset button has not tripped. If the issue persists, inspect the on/off switch for wear or malfunction. Refer to the manual for detailed troubleshooting steps or contact a professional for assistance. Always unplug the planer before performing any repairs to ensure safety.
7.2 Fixing Depth Adjustment Problems
If the depth adjustment crank is sticking or not functioning smoothly, ensure the planer is turned off and unplugged. Clear any debris or chips accumulated around the crank mechanism. Check the alignment of the depth adjustment components and lubricate moving parts if necessary. If the issue persists, refer to the manual for specific instructions or contact a professional for assistance. Proper maintenance and regular lubrication can prevent such issues and ensure precise depth control during planing operations.
7.3 Addressing Snipe and Movement Issues
Snipe and movement issues can be minimized by ensuring the workpiece is properly aligned and supported. The DW735 features four threaded posts that automatically reduce snipe during planing. Always maintain a firm grip on the material and avoid applying uneven pressure. Check the planer’s table for levelness and ensure the cutter head is clean and free of debris. Refer to the manual for alignment tips and consider using infeed and outfeed supports to enhance stability and achieve a smooth finish.
7.4 Solving Blade Replacement Challenges
Blade replacement on the DW735 planer can be challenging due to the automatic carriage lock system. Start by unplugging the planer and removing the dust hood. Engage the blade lock lever to secure the cutter head. Use the provided wrenches to loosen and remove the blade screws. Ensure the new blades are properly aligned and securely tightened. If issues arise, consult the manual or contact DeWalt support for assistance. Proper alignment and tightness are crucial for optimal performance and safety.
Advanced Features of the DW735 Planer
The DW735 features two-speed operation, automatic carriage lock, and fan-assisted chip ejection, enhancing precision, stability, and efficiency. These advanced features ensure smooth planing and minimal debris buildup.
8.1 Two-Speed Operation Explained
The DeWalt DW735 offers two-speed operation, allowing users to choose between 96 or 179 cuts per inch (CPI). The lower speed is ideal for dimensioning and removing larger amounts of material, while the higher speed provides a finer finish. This flexibility ensures optimal performance for various woodworking tasks. The speed control switch is conveniently located on the front of the planer, making it easy to toggle between settings based on the desired finish quality and material type being worked with. This feature enhances versatility and efficiency in planing different wood surfaces, ensuring precise and professional results.
8.2 Automatic Carriage Lock System
The DeWalt DW735 features an automatic carriage lock system designed to minimize snipe during planing. This system eliminates the need for a manual carriage lock, utilizing four threaded posts to secure the cutter head carriage. The posts automatically adjust to reduce movement, ensuring a smoother and more consistent finish. This innovative design enhances stability and control, particularly when working with challenging materials. The system operates seamlessly, requiring no manual intervention, and helps achieve professional-grade results with minimal effort. It is a key feature that sets the DW735 apart from other planers in its class.
8.3 Fan-Assisted Chip Ejection System
The DeWalt DW735 incorporates a fan-assisted chip ejection system, enhancing debris removal efficiency. This system uses a powerful fan to direct wood chips and shavings away from the work area, maintaining a clean and clear surface. It improves visibility and reduces the need for frequent cleaning. The system is integrated into the planer’s design, ensuring optimal performance and minimizing downtime. This feature is particularly beneficial for large-scale projects, where efficient chip removal is essential for maintaining productivity and accuracy. It complements the planer’s overall design, ensuring a smoother workflow.
Accessories and Upgrades
The DeWalt DW735 supports various accessories, including dust collection systems, to enhance productivity. Upgrades like the helical cutterhead improve performance and durability, extending the tool’s lifespan and efficiency.
9.1 Recommended Accessories for the DW735
The DeWalt DW735 planer can be enhanced with several recommended accessories. A dust collection system is essential for maintaining a clean workspace and improving visibility. Additionally, upgrading to a helical cutterhead provides smoother finishes and reduces knife changes. The manual highlights the importance of using genuine DeWalt replacement parts, such as cutter knives, to ensure optimal performance. These accessories not only improve efficiency but also extend the tool’s lifespan, making it a valuable investment for woodworking projects.
9.2 Upgrading the Cutter Head
Upgrading the cutter head on the DeWalt DW735 planer can significantly enhance performance. A popular upgrade is installing a helical cutterhead, which provides a smoother finish and reduces the need for frequent knife changes. This upgrade is ideal for professionals and serious hobbyists seeking superior results. The manual recommends using genuine DeWalt parts for optimal performance, ensuring compatibility and longevity. Upgrading the cutter head is a worthwhile investment for achieving higher precision and efficiency in woodworking projects.
9.3 Compatible Dust Collection Systems
The DeWalt DW735 planer is designed to work seamlessly with various dust collection systems, ensuring a clean and efficient workspace. The fan-assisted chip ejection system enhances debris removal when connected to a compatible dust collection setup. Users can attach a 4-inch dust collection hose to the planer’s dust port, allowing for optimal performance. Compatible systems include wet/dry vacuums or central dust collection units, reducing wood shavings and improving visibility during planing. This setup is a recommended practice for maintaining a safe and organized work environment.
The DeWalt DW735 planer is a reliable, efficient tool for woodworking, offering precision and power. Following the manual ensures optimal performance, safety, and longevity of the equipment.
10.1 Final Thoughts on the DW735 Planer
The DeWalt DW735 planer is a powerful, versatile, and reliable tool for woodworking projects. Its two-speed operation, three-knife cutter head, and automatic carriage lock ensure precise results. The comprehensive manual provides clear guidance for optimal use and maintenance. Regular upkeep, like replacing cutter knives and cleaning moving parts, extends its lifespan. With its sturdy design and advanced features, the DW735 is a valuable addition to any workshop, offering consistent performance and durability for professionals and hobbyists alike.
10.2 Importance of Following the Manual
Following the DeWalt DW735 manual is crucial for ensuring safe and effective operation. It provides essential safety precautions, setup instructions, and maintenance tips to prolong the tool’s lifespan. By adhering to the manual, users can avoid accidents, optimize performance, and troubleshoot common issues. Proper knife installation, speed selection, and maintenance schedules are detailed to ensure precise results. The manual also guides users on advanced features like two-speed operation and chip ejection, making it indispensable for both professionals and hobbyists to achieve the best outcomes.
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